Cutting Services
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Services
Cutting Processes
Sheet Cutting
Sheet cutting is a category of processes that slices into flat stock material following a profile to produce a shape.
Laser Cutting
Our metal laser cutting services support a variety of metal materials
Waterjet Cutting
It directs a high-pressure jet of water and an abrasive substance to cut materials for industrial applications such as machine part manufacturing.
Plasma Cutting
Plasma cutting, or plasma arc cutting, uses an accelerated jet of hot plasma to cut through electrically conductive materials.
What Sets Laser Cutting Apart from Waterjet Cutting?
Laser cutting is a widely recognized method for forming two-dimensional profiles in stock material, often referred to as blanking. By concentrating heat, a laser carves a precise path through the material, typically achieving a kerf thickness of less than 0.010 inches. Conversely, waterjet cutting leverages the incompressibility of water, utilizing a high-pressure stream ejected from a nozzle to cut through various materials.
When working with thicker metals, waterjets are particularly advantageous as they do not produce excessive heat that could alter the material’s temper. The kerf created by a waterjet generally ranges from 0.040 to 0.050 inches in thickness. Both laser and waterjet cutting processes offer a general tolerance of +/- 0.010 inches. For softer materials such as foams and gaskets, waterjets are superior because they avoid compression and burning. This is especially important for materials like PVC, PC, and galvanized metals, where waterjet cutting is preferred to prevent the release of hazardous fumes from heat exposure, such as fluorine, chlorine, or zinc.
Lasers, on the other hand, excel in speed and accessibility, efficiently handling plastics and thinner metals. They are also utilized for engraving and part marking applications, offering versatility in manufacturing processes.
Both laser and waterjet cutting are essential tools for creating profile cuts on sheets. At BOYI, the process is streamlined under the category of Sheet Cutting, allowing users to focus on material selection based on their CAD designs.
BOYICNC connects users with a wide array of suppliers offering either laser cutting or waterjet cutting services. This automated connection to the appropriate supplier based on specific job requirements ensures smooth and efficient collaboration.
Introduction to Plasma Cutting Technology
Understanding the Fundamentals of Plasma Cutters
Plasma arc cutting, commonly referred to as plasma cutting, utilizes a high-speed jet of hot plasma to cut through electrically conductive materials. Known for its rapid operation, plasma cutting is particularly effective for severing gauge materials up to 6 inches thick, presenting a cost-efficient alternative to high-powered CNC laser cutting. Plasma cutters are especially adept at managing large sheet metal components, offering distinct advantages over CNC laser cutters in such applications.
CNC laser cutters, on the other hand, excel in achieving intricate detailing and creating precise holes. These tasks, which can be challenging for plasma cutters, are where CNC lasers truly shine, demonstrating superior accuracy and finesse.
Operational Mechanism of Plasma Cutters
- Innovative Custom Components
- Efficient Production Solutions
- Precision Engineering Solutions
- Reliable Quality Customization
- Process Optimization Services
How to work with us
1.Sending CAD Files To Email or LinkedIn
First, you can send CAD files and detailed information (material, quan-tity, tolerance, etc.) to us Email or Linkedin .
2.Manufacturability Analysisand Offering Quotation
Secondly, we will analyze manufactur-ability based on drawings of productsand give you a favorable quotation.
3.Start manufacturing!
Thirdly, we will start manufacturing process once all relevant deatials are fully confirmed.
4.Parts are Completedand Shipped
Finally, we will carefully pack and shipthe goods when the products are completed.
LET’S DO IT!
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Sheet Cutting Sizes and Tolerances
| Feature | Description |
|---|---|
Blank Size | Xometry has access to platforms up to 10’ x 20’ for laser cutting and waterjet cutting. However, many sheet stock sizes commonly cap out at 48” x 96” (4’ x 8’) or smaller. |
Standard Lead Time | 3 business days |
Sheet Thickness | 0.020″ up to beyond 1.00″ depending on materials. Thinner or thicker stock may be possible through manual quoting. |
General Tolerances | For full details on tolerances offered by Xometry’s sheet cutting service, including edge to edge tolerance and taper, please consult our manufacturing standards. |
This table contains general information concerning Xometry’s sheet cutting services. Learn more about our official sheet cutting manufacturing standards.
* Quoting response times reflect requests received during business hours, requests received outside business hours will be addressed the following business day.
Sheet Cutting Materials
| Material Category | Specific Materials |
|---|---|
| Aluminum Alloy | Aluminum 6061 T6, Aluminum 2024-T3, Aluminum 5052 H32, Aluminum 7075 T6, Aluminum MIC6 |
| Brass and Bronze Alloy | Brass 260, Brass 353 H02, Brass 464 H01, Bearing Bronze 932 M07, Bronze 220 H02, Bronze 510 H08 (spring), Silicon Bronze 655 |
| Copper Alloy | Copper 101, Copper 110 |
| Mechanical Plastic | ABS, Acetal (POM, Delrin), PETG, PC, PP, PTFE, PVC, UHMW |
| Acrylic | Clear and Colored Acrylic (Plexiglass) |
| Foam | EVA Foam, Polyurethane Foam (PU), Silicone Foam |
| Steel | Steel 1075, 1095, 4130, AR500, Corten A588, 1045 HR, A1011 HR, 1008, 1018, 4140, A36, A366, A572, A653, G90, Tool Steel D1, O1 |
| Stainless Steel | Stainless 17-4 PH, 17-7, 301, 304, 316, 410, 430, 440C, CPM 154, S30V |
| Other Metal Alloys | Titanium Grade 2 and 5, Nickel Alloy |
| Wood | Cherry, Hardboard, MDF, Poplar, Red Oak, Wood Laminate (Plywood) |
| Carbon Fiber and Other Composites | Carbon Fiber, Garolite G-10, Garolite G-11, Garolite LE (Phenolic) |
| Rubber and Gasketing | Buna-N Rubber Blends, EPDM, Silicone Rubber, Paper Fiber, PTFE |
Exploring the Versatility of Cutting Services Across Industries
Cutting services are essential in modern manufacturing and construction, offering precision and efficiency in creating components and products. From traditional methods like saw cutting to advanced techniques like laser and waterjet cutting, these services cater to a diverse array of industries. This blog explores the key sectors that rely heavily on cutting services and highlights their significance in each field.
Automotive Industry
The automotive sector extensively utilizes cutting services for manufacturing a wide range of components. High-precision techniques like laser cutting are employed to produce car bodies, chassis parts, and intricate internal structures. Waterjet cutting is preferred for thicker metals and composite materials, ensuring clean cuts without affecting the material’s properties. These cutting services enable the production of lightweight, durable, and high-performance automotive parts, contributing to overall vehicle safety and efficiency.
Aerospace and Defense
In the aerospace and defense industries, the demand for high-precision and high-strength components makes cutting services indispensable. Laser and waterjet cutting are used to fabricate critical components such as aircraft skins, wings, and structural parts. These techniques provide the precision necessary to meet stringent safety and performance standards. Additionally, cutting services are used to create components for defense equipment, ensuring reliability and durability in challenging environments.
Construction and Architecture
The construction and architecture sectors rely on cutting services to shape materials like steel, aluminum, and glass for building structures. Plasma cutting is commonly used for structural steel fabrication, while laser cutting offers precision for intricate architectural designs and decorative elements. Waterjet cutting is ideal for producing complex shapes in stone, tile, and other building materials without causing damage or altering their properties. These services allow architects and builders to create aesthetically pleasing and structurally sound buildings.
Electronics and Electrical Industry
The electronics and electrical industry benefits from cutting services for the production of enclosures, brackets, and other components. Laser cutting provides the precision needed to create small, detailed parts that fit perfectly within electronic devices. Waterjet cutting is used for materials that require precise cuts without thermal distortion, such as printed circuit boards and insulating materials. These cutting techniques ensure the reliability and functionality of electronic components and devices.
Medical Devices
In the medical field, cutting services are crucial for manufacturing surgical instruments, implants, and medical equipment. The precision of laser cutting allows for the creation of intricate and delicate components, essential for medical devices. Waterjet cutting is used for materials that must remain unaltered by heat, such as certain plastics and metals. These services ensure that medical devices meet stringent regulatory standards and provide the reliability needed in healthcare applications.
Renewable Energy
The renewable energy sector utilizes cutting services for the production of components used in wind turbines, solar panels, and other renewable energy systems. Waterjet cutting is particularly useful for cutting thick materials like steel and composites used in turbine blades. Laser cutting provides the precision needed for the intricate designs of solar panel components. These services help produce efficient and durable renewable energy systems, contributing to sustainable energy solutions.